WEBJun 1, 2024 · Bauxite residue (BR) is a byproduct of bauxite refining using Bayer process for alumina production, which contains numerous valuable components: iron (Fe), aluminum (Al), and rare earth elements such as scandium (Sc). The main issue of previous research for the Sc extraction from BR was the low extraction efficiency or high Fe coextraction.
WhatsApp: +86 18203695377WEBFeb 16, 2019 · The Bayer process is the main process applied to obtain alumina from bauxite ore. The mineral is dissolved using sodium hydroxide in digesters, which obtain sodium aluminate in solution and a solid phase called red mud; the two are separated by the clarifiion process [1, 2].Brazil is the third country in bauxite reserves in the world, .
WhatsApp: +86 18203695377WEBAug 1, 2014 · The optimum conditions for the process parameters were obtained as: 675 0 C calcination temperature; 97 0 C leaching temperature; mol/l acid concentration; g/ml solidtoliquid ratio ...
WhatsApp: +86 18203695377WEBThe behavior of Al and Si in red mud in the leaching process of diaspore bauxite with NaOH submolten salt was investigated. The effects of reaction temperature, mass ratio of alkali to ore and CaO addition on the behavior of diaspore bauxite in NaOH submolten salt were investigated by experiment. The results show that high temperature leads to the .
WhatsApp: +86 18203695377WEBJun 1, 2020 · During water leaching, the watersoluble ions in bauxite residue were leached out. The CO 3 2−, HCO 3 −, Al(OH) 4 − and OH − were selected as the typical anions to evaluate leaching behavior of alkaline solid phases in bauxite residue. With the increase of L/S ratio, the leaching concentrations of CO 3 2−, HCO 3 − and Al(OH) 4 − .
WhatsApp: +86 18203695377WEBJan 1, 2010 · The proposed ANN method could be applied as a new method for the prediction of leaching recovery in the Bayer process, when the bauxite from different sources and with different chemical ...
WhatsApp: +86 18203695377WEBNov 1, 2023 · For complete valorization of bauxite residue, iron content needs to be lowered by recovering it through smelting reduction followed by slag leaching for the recovery of other metals (, Ti and REEs). Smelting reduction process becomes uneconomical with high alumina as it hinders efficient separation of metal and slag .
WhatsApp: +86 18203695377WEBOct 1, 2016 · The orthogonal experiment of highsulfur bauxite leaching process. Table 4 lists the schedule of the orthogonal test in which the three factors liquid–solid ratio (A), leaching temperature (B) and leaching time (C) are selected. Each factor has three levels to be optimized.
WhatsApp: +86 18203695377WEBApr 1, 2021 · Therefore, the leaching process of aluminum in this paper is diffusion control. This is consistent with the fitting results of the diffusion control model. ... Acid leaching 1 t bauxite reaction residue can produce t liquid PAC (Al 2 O 3: 10 %, basicity: %). Other raw materials required are shown in, in the .
WhatsApp: +86 18203695377WEBJan 1, 2022 · The process combines carbothermic smelting, acid baking – water leaching, and thermal desulfation to efficiently extract the target materials from the bauxite residue without producing hazardous solid residues, while enabling the recovery and recycling of the major process reagents: CaO, SiO 2, and H 2 SO 4. Through .
WhatsApp: +86 18203695377WEBDec 1, 2010 · This article presents the results of experimental investigations of the leaching process kinetics for different types of bauxite: gibbsite, boehmite, diaspore, and gibbsite/boehmite and ...
WhatsApp: +86 18203695377WEBJan 6, 2022 · Some studies have already shown that the iron oxide content in nonrefractory grade bauxite can be decreased by an acid leaching process. 5, 820 Hydrochloric acid (HCl) in particular seems to be attractive for this appliion. However, in order to determine the possible leaching success, extensive tests are necessary, since a large number of ...
WhatsApp: +86 18203695377WEBFeb 5, 2021 · Generally, 1–2 tons of bauxite residue generated while producing 1 ton of alumina mainly depending on the bauxite quality and production process (Zhao et al., 2009; Jones et al., 2012; Deihimi et al., 2018; Borra et al., 2015).According to the statistics of the International Aluminium Institute (Aluminium, 2019), Fig. 1 illustrated the world .
WhatsApp: +86 18203695377WEBNov 27, 2023 · Bauxite residue (BR), an alkaline industrial waste, is a major byproduct of the alumina production process known as the Bayer process. The Bayer process generates a byproduct known as bauxite residue (red mud). This residue was leached with sulfuric acid in a pilot plant of Mytilineos to recover scandium. Scandium was .
WhatsApp: +86 18203695377WEBAug 11, 2016 · Therefore, the leaching process with dilute HNO 3 has been performed and optimized at a pilot scale for the recovery of scandium from bauxite residue . According to Petrakova et al., leaching with nitric acid could be a problem due to the absorption of nitrate ions on the residue, so that large volumes of water are needed for their removal [ .
WhatsApp: +86 18203695377WEBJun 24, 2019 · The sandy DSP process has the potential to significantly reduce costs associated with the bauxite residue sinterleach process by lowering energy and reagent requirements. The sandy DSP process uses conventional processing equipment and solution chemistry, which is fully compatible with the Bayer process. ...
WhatsApp: +86 18203695377WEBDec 8, 2009 · A kind of composite brick made from the Bayer process bauxite residue was produced depending on the combined solidifying performance of cement and limefly ash ... The first leaching process was completed using 6 mol/L HCl solution with the leaching rate of Sc 2 O 3 being over 80% and the leaching rate of TiO 2 at approximately 1%.
WhatsApp: +86 18203695377WEBSep 1, 2016 · Stripping process can be performed with any acidic solution, therefore this process can be easily adapted to any technology that is currently available for REE purifiion. The metal concentration of the pregnant ionic liquid solution (PLS), obtained after leaching bauxite residue can be seen in Table 3.
WhatsApp: +86 18203695377WEB1. Introduction. Depending on the composition and properties of the feedstock, alumina (Al 2 O 3) is produced by a variety of industrial processes [].Lowsilica bauxites are used worldwide for the production of alumina by the most energyeffective Bayer process, which is based on alkaline leaching with continuous regeneration of the solution by the .
WhatsApp: +86 18203695377WEBJul 15, 2019 · In this study, an alternative twostage extraction process to acid roastingwater leaching was investigated to recover scandium from a Canadian bauxite residue. The process is called acid bakingwater leaching, in which bauxite residue is mixed with 98 wt% H 2 SO 4, baked in a furnace at 200–400 °C, and leached in water at ambient .
WhatsApp: +86 18203695377WEBJul 15, 2019 · The current study put the emphasis on developing a novel and environmentally friendly waste valorization process, called "acidbaking waterleaching", to recover scandium from bauxite residue produced by the aluminum industry.
WhatsApp: +86 18203695377WEBDec 27, 2021 · The carbonate leaching of scandium from the landfilled bauxite residue (red mud) of the Bogoslovsky Aluminum Plant (Russia) and samples of red mud (RM) after alkaline pretreatment has been ...
WhatsApp: +86 18203695377WEBNov 4, 2022 · The Bayer process, the production of pure aluminium oxide hydrate (or more chemically formulated aluminium hydroxide) from bauxite, and the calcination process, the production of pure aluminium oxide from the aluminium oxide hydrate. However, these two processes are often combined in books and the media and referred .
WhatsApp: +86 18203695377WEBSoda Sintering/Leaching Process Dried homogenized bauxite residue was sintered in muffle furnace with 50% excess of sodium carbonate (Na2 CO3, Sigma Aldrich, > % Purity) from stoichiometric amount required for sodium aluminate conversion, which amounted to 25 g Na2 CO3 for 100 g of bauxite residue. Sintering was performed in .
WhatsApp: +86 18203695377WEBJan 7, 2022 · 1. Introduction. Red mud (RM) is a solid waste generated by alkali (NaOH) leaching of bauxite by the Bayer process for alumina production [].More than one ton of RM is produced for one ton of alumina (Al 2 O 3), and over 150 Mt of RM is annually stored in landfills and sea [].The RM utilization degree is extremely low due to the high Na, Al, .
WhatsApp: +86 18203695377WEBBauxite residue, a byproduct of alumina manufacture, is a serious environmental pollutant due to its high leaching contents of metals and caustic compounds.
WhatsApp: +86 18203695377WEBJan 1, 2016 · PDF | On August 3, 1888 German Patent No. 43977 entitled "A Process for the Production of Aluminum Hydroxide" was issued**. ... The Bayer Process involved the pressure leaching of bauxite with ...
WhatsApp: +86 18203695377WEBNov 1, 2020 · The acid baking water leaching process proves to be a promising technique as the first step of a potential nearzerowaste integrated process for the sustainable valorization of bauxite residue to ...
WhatsApp: +86 18203695377WEBOct 15, 2023 · Bauxite resources in China are considerably large (Ling et al., 2015, Sun et al., 2018), while they are discovered mainly within Carboniferous and Permian strata of South China and North China cratons (Yu et al., 2019). ... Geochemistry characteristics and leaching process of the typical weathering profile within a karsitc depression revealed ...
WhatsApp: +86 18203695377WEBOct 10, 2002 · A pilotplant process has been developed based on an innovative laboratoryscale method for the recovery of scandium that exists in economically interesting concentrations in red mud, the main byproduct of alumina production. This method includes acid leaching of the red mud pulp, ionexchange separation of scandium and .
WhatsApp: +86 18203695377WEBJan 1, 2023 · The extracted Al in these studies exceeded 80%. However, the kinetics of the leaching process and the behavior of the major and trace elements have not been examined. Therefore, the leaching of highsilica bauxite from the Severoonezhsk deposit (μ Si < 3) using a mixture of NH 4 HSO 4 and H 2 SO 4 was investigated for the first .
WhatsApp: +86 18203695377WEBJul 20, 2021 · Lithium is one of the secondary mineral elements occurring in bauxite. The behavior of lithiumbearing bauxite in the digestion process was investigated, and the effect of digestion conditions on the extraction rates of lithium was studied. The results demonstrate that the mass ratio of the added CaO to bauxite, the KOH concentration, .
WhatsApp: +86 18203695377WEBMay 10, 2019 · Water leaching process is also recommended as a promising strategy to ameliorate the high salinity and alkalinity of bauxiteprocessing residue (Zhang et al., 2011) and high sodium (Na +) concentration has been reported in bauxiteprocessing residue leachate (Xiangfeng Kong et al., 2018a). Taking full advantage of the available water .
WhatsApp: +86 18203695377WEBMar 1, 2019 · Although conventional acid leaching with different mineral acids (, HCl, H 2 SO 4, HNO 3) can partially or fully extract REEs from bauxite residue, the leaching process is controlled by intraparticle diffusion as metals are transported from the solid phase to the solution through the cracks and pores present in the particles (Liu et al ...
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